Trends of Solar PV Cells and modules – 166mm, 182mm or 210mm?

For more than ten years, the classic solar module with a cell size of 156 mm (M0 wafer), later 156.75 mm (M2 wafer), was considered as the standard solar PV module and was very popular.

The times when solar module dimensions have remained on the market over a longer period of time and could be established as a standard are now over. This became particularly noticeable at the beginning of 2020 when solar module producers from China started the trend towards ever larger solar module formats. Increasing wafer sizes are responsible for this.

As recently as 2018, 156.75 mm wafers accounted for about 80% of the market. In 2020, the upheaval came to 158.75 mm wafer sizes. The module outputs here range between 325 and 345 watts, and the dimensions are about 10 to 30 millimeters larger than a classic 60-cells PV module, depending on the design – so they are still very easy to move and process. However, the 158.75 mm solar cell, which was introduced only a few years ago, is already only available to a very limited extent.

A new size came onto the module market – M6 wafers with 166mm. In 2021, it turns out that this size has become the most widely installed solar module. This is a 120 cell with typically 350 to 380 watts solar panel.

But there seems to be no end in sight. The trend shows that it is possible to go even bigger. Wafer sizes of 182 mm (M10) and 210 mm (M12) have now arrived on the market. With the new cell sizes, a new power class is also emerging: M10-based modules have between 545 and 560 Wp Solar Panel.

According to the leading companies, modules with 182 mm wafers and 210 mm wafers are clearly superior to modules with smaller wafers in terms of manufacturing costs. Therefore, modules with these wafer sizes will probably prevail in the long term and make up the majority from 2022/2023.

Installers will also have to deal with this development. On the one hand, a certain increase in efficiency can usually be provided with the use of larger dimensions. On the other hand, handling according to the manufacturer’s installation instructions is only one aspect that must be considered. Larger module areas set new requirements for the module installation and the substructure, which may have to be planned and executed completely differently, with the same or lower frame thickness.